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Types of Plant Documentation

1. Plot Plan A drawing or map of the Physical layout of plant
2. P&ID – Piping and Instrumentation Diagram. Symbolic representation of a plant, with its equipment, piping and instrumentation are clearly identified.
4. Loop Sheet or Loop Drawing – Wiring and instrumentation details.
5. Process Flow Diagram Major pieces of equipment in a process area and design operating conditions

                                                 Plot Plan

A Plot Plan shows the exact location of each equipment

Piping and Instrumentation Diagrams or simply P&IDs are the schematics used in the Process Control Instrumentation. The P&ID is used to by field techs, engineers, and operators to better understand how instrumentation is installed and interconnected.
Most industries use standardized symbols according to the ISA Standard S5.1 Instrumentation Symbol Specification.

Using pictorial diagrams may be informative however it is not practical, especially in a multi-loop process.

Process Pictorial Diagram

Building the P&ID

The P&ID will use symbols and circles to represent each instrument and how they are interconnected in the process.

Tag Numbers

Tag numbers are letters and numbers placed within or near the instrument to identify the type and function of the device.

The first letter is used to designate                 The succeeding letter(s) designate the function of the                           the measured variable                                  component or to modify the meaning of the first letter                                                            Numbers are used to designate the location                                                                                                                                of the instrument in the plant

Translating the tag TRC 206, it means the instrument is a Temperature Recording Controller,                                                         the 6th loop in Plant 200.

                MEANINGS OF IDENTIFICATION LETTERS

This table applies only to the functional identification of Instruments

FIRST LETTER

               SUCCEEDING LETTERS

MEASURED OR

INITIATING VARIABLE

MODIFIER

READOUT OR

PASSIVE FUNCTION

OUTPUT FUNCTION

MODIFIER

A

Analysis

Alarm

B

Burner Flame

User's choice

User's choice

User's choice

C

Conductivity (Electrical.)

Control

D

Density (Mass) or  S.G.

Differential

E

Voltage (EMF)

Primary Element

F

Flow Rate

Ratio/Fraction

G

Gauging

Glass

H

Hand

(Manually initiated)

High

I

Current (Electrical)

Indicate

J

Power

Scan

K

Time or Schedule

Control Station

L

Level

Light (Pilot)

Low

M

Moisture or Humidity

Middle or Intermediate

N

User's choice

User's choice

User's choice

User's choice

O

User's choice

Orifice/Restriction

P

Pressure or Vacuum

Point (Test connection)

Q

Quantity or event

Integrate or Totalize

R

Radioactivity

Record or Print

S

Speed or Frequency

Safety

Switch

T

Temperature

Transmit

U

Multivariable

Multifunction

Multifunction

Multifunction

V

Viscosity

Valve, Damper or Louver

W

Weight or Force

Well

X

Unclassified

Unclassified

Unclassified

Unclassified

Y

User's choice

Relay or Compute

Z

Position

Drive, Actuate or unclassified final control element

Instrument Location

The presence or absence of a line determines the location of the physical device.                                                For example no line means the instrument is installed in the field near the process.

No Line                                             Solid Line                                       Dashed Line 

The instrument is mounted                  The instrument is mounted                       The instrument is mounted out of sight                                in the control room                                   in the panel          (not accessible to the operator)          (accessible to the operator)            (not accessible to the operator)

Shared Displays/Shared Control

Some instruments are part of a Distributed Control System (DCS) where a specific controller                             or indicator can be selected from many others but shown in one location (like a terminal screen)

                                   In the control room             In the plant              Not accessible

Summary of instrument type & location

Piping and Connection Symbols

These symbols are used to identify how the instruments in the process connect to each other,                                and the type of signal. (electrical, pneumatic, data, etc)

Compressor surge control P&ID

The P&ID shows how the instrument is installed in the process plant.                                                                        The electrical wiring detail is shown with a Loop Drawing.

The P&ID above transformed into a Loop Sheet or Loop Drawing

Loop Drawing Details:

1. A brief description of the function of each instrument                                                                                                2. Range and Calibration of Input and Output signals                                                                                                   3. The direction or action of the output                                                                                                                          4. Details of each cable termination, identification tags and color                                                                                  5. Junction box and Terminal block number                                                                                                       6. On/Off or isolation switches

A Loop Drawing shows the electrical wiring details of Instruments

A PFD shows less detail than a P&ID and is used only to understand how the process works.                                     It also shows the process operating conditions of major equipment.                                                                       PFDs are useful for troubleshooting process problems.

                    Process Equipment and Instrument Symbols

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